The effect of material surface morphology on the periodic subwavelength of nano-structures induced by a femtosecond (fs) laser was investigated systematically from the initial surface roughness, the different scratches, the pre-formed ripples, and the “layer-carving” technology experiments. The results of the comparative experiments indicate that the initial surface conditions of the target surface have no obvious effects on the spatial structured periods (SSPs) and the ripple orientation of the periodic nano-structures induced by a fs laser, which agreed well with the foretold present surface two-plasmon resonance (STPR) model. Furthermore, different shapes of nano-grids with high regularity and uniformity were obtained by fs-laser fabrication.

The self-formation of periodic subwavelength ripples by linear polarized femtosecond laser scanning planar and non-planar tungsten targets on the employed laser wavelength, scanning speed, and energy fluence are examined systematically. The results show that, for a certain laser wavelength, the scanning conditions have no obvious effect to the morphological features of grating structures in the threshold range of laser fluence. The spatial structured period of gratings can be self-consistently interpreted by recently presented physical model of surface two-plasmon resonance. The subwavelength structures on cylindrical surface would be a good method to realize unique surface functions on complex surface of micro-devices.